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G/84, Haware Business Park, Vashi, Navi Mumbai
+91 93225 07804

Bar Automatic Counting & Separating Robots

The Rebar Counting and Separation System is based on target recognition, tracking, and automatic separation technology for rod-shaped objects. It combines machine vision technology with artificial intelligence deep learning, offering non-contact precision and intelligent control.

The system features:

  • Target Recognition and Tracking: This allows the system to accurately detect and follow individual rebars as they pass through, ensuring precise counting and separation.
  • AI Deep Learning: Enhances accuracy by continuously learning and adapting to handle different rebar sizes and configurations, making it highly reliable over time.
  • Non-Contact Machine Vision: Uses cameras or sensors to inspect and track the rebars without physical contact, which minimizes wear and ensures the system remains efficient.
The system is controlled by a precision servo displacement unit and consists of:
  • Partial Separation Manipulator: Separates rebars with precision, ensuring they’re spaced correctly.
  • Mechanical Steel Separator: Handles full separation of the rebars, especially when they’re bundled together.
  • Sprocket Transmission Device: Drives the system, feeding the rebars smoothly for separation.
  • Computer Control Unit: Manages all components, allowing users to set desired rebar counts and configurations with ease.

Key Benefits:

  • High Precision: Reduces human error by automating the counting and separation process.
  • Increased Efficiency: Speeds up the handling and bundling of rebars, making it ideal for high-volume production.
  • Flexibility: Can be easily adapted to different rebar sizes and specifications.
  • Cost-Effective: Reduces labor costs and minimizes the risk of mishandling or mistakes.
  • Smart Learning: AI-based deep learning optimizes the system's performance, improving over time for even greater reliability.