Tag Welding & Weighing Robots for Bundle of Bars

The Tag Welding & Weighing Robots for Bundle of Bars integrate advanced robotics with computer 3D image technology to provide a highly efficient and automated solution for bar bundling, welding, and labeling. By connecting seamlessly with the online MES (Manufacturing Execution System), these robots ensure accurate and precise operations for various bar processing tasks.

Key Features:

• Automatic Label Marking and Identification: The system can automatically mark labels on bundles of bars, ensuring clear identification of each bundle, and can integrate tracking information such as bar type, batch number, or weight.
• Automatic Removal of Welding Nails (Hook Making): The robot is equipped to handle the automatic removal of welding nails, which is crucial for the correct bundling process. It can also create hooks as needed for specific bundling or handling requirements.
• Automatic Label Handling: The robot takes labels from a designated location and places them on the appropriate bundles, ensuring accurate tracking of the materials throughout the process.
• Automatic Identification of Target Positions: Using advanced 3D imaging technology, the system automatically detects the exact position of each bundle, ensuring precise and accurate welding or hanging of bars.
• Optimization of Welding (Hanging) Position: The system optimizes the welding or hanging position for each bundle, ensuring a strong and secure weld in the most efficient position, reducing material waste and improving quality.
• Seamless MES Integration: By linking with the MES system, the robot can gather real-time data from the production floor, ensuring that each bundle is accurately tracked throughout the entire manufacturing process.

Key Benefits:

• Full Automation: Achieves complete automation of the welding, labeling, and handling process, reducing manual labor and improving operational efficiency.
• Enhanced Precision: The combination of robotics and 3D imaging allows for highly accurate welding and bundling, leading to better product quality.
• Improved Traceability: By automatically marking and labeling each bundle, the system ensures that products are easily traceable, from production to shipping.
• Optimization of Processes: Automatic identification of target positions and optimization of welding ensures better resource utilization and minimizes material wastage.
• Integration with MES: Connecting with the MES system provides real-time monitoring, control, and data collection, improving overall manufacturing efficiency.

Applications:

• Steel Manufacturing: Used in steel mills to automate the process of bundling and welding rebars or other metal bars.
• Construction: Improves the efficiency of bar bundling for use in concrete reinforcement, ensuring that each bundle is properly identified and welded.
• Logistics & Handling: Streamlines the process of handling and shipping bundled bars, ensuring that each bundle can be easily tracked and traced.