Temperature measurement and sampling robot application solution

The Intelligent Temperature Measurement and Sampling Robot workstation leverages advanced robotic technology and intelligent algorithms to automate critical processes such as temperature measurement and sampling in steel production. This innovative solution replaces manual labor in various stages of steelmaking, including ladle desulfurization, converter operations, LF refining, and continuous casting tundish. By automating these tasks, the system enhances efficiency, accuracy, and safety, while also reducing labor intensity and operational costs.

Key Features:

• Robotic Technology & Intelligent Algorithms: The robot utilizes industrial robots combined with intelligent algorithms to carry out temperature measurements and sample collections accurately and efficiently. The system is designed to reduce human error and improve consistency in these critical processes.
• Comprehensive Measurement and Sampling System: The solution includes industrial robots, intelligent industrial cameras, industrial laser rangefinders, and an automatic probe box, all integrated into a cohesive system that performs tasks with minimal human intervention.
• Quick Turnaround Time: Temperature measurement and sampling processes are highly efficient, with times from probe extraction to returning to standby position being less than 2 minutes each. This significantly reduces downtime between operations and enhances production flow.
• High Storage Capacity: The robot workstation can store ≥30 probe rods per silo for temperature measurement and ≥15 sampling probe rods per silo, ensuring a steady and reliable supply of probes for continuous operation.
• Improved Accuracy and Success Rate: By automating these critical processes, the system increases the success rate and accuracy of temperature measurements and sample collections. This leads to better process control and higher-quality steel production.
• Labor Reduction and Enhanced Working Environment: The system reduces the need for manual labor, thereby lowering labor costs and minimizing risks to operators. It also improves the working environment by reducing exposure to high-temperature areas and repetitive tasks.
• Cost Savings: By reducing labor intensity, increasing accuracy, and streamlining operations, the system helps decrease overall costs for steel plants, improving profitability.

Key Benefits:

• Increased Efficiency: Faster temperature measurement and sampling lead to smoother production cycles with minimal downtime.
• Enhanced Safety: Reduces the need for workers to operate in hazardous, high-temperature environments, promoting a safer working environment.
• Improved Quality Control: Accurate and real-time temperature data allows for better monitoring and control of the steelmaking process.
• Lower Operational Costs: By automating labor-intensive processes and improving system reliability, the solution significantly reduces costs.
• Better Working Environment: Minimizes operator exposure to extreme conditions and repetitive tasks, enhancing overall workplace conditions.

Applications:

• Steelmaking Ladle Desulfurization: Temperature measurement and sampling in the desulfurization process to ensure correct parameters for optimal steel quality.
• Converter and LF Refining: Used in converters and ladle furnaces to monitor temperature and obtain accurate samples for analysis.
• Continuous Casting Tundish: Ensures proper temperature control in the tundish during the continuous casting process, improving casting quality and consistency.
• Steel Plants: Ideal for any stage of steel production that requires precise temperature measurement and sample collection to ensure process quality and consistency.

Used Machines:

We are well-connected with reputed European and Asian Used Machinery Dealers, offering a wide range of refurbished and re-conditioned machinery for the Steel Production and Steel Processing Industry. Whether you need equipment for rolling mills, furnaces, or processing lines, we can source high-quality, cost-effective solutions tailored to your requirements.